5.3.4 How to define whether to allow the remaining space to be filled with bulk cargo

When the goods are first palletized and then loaded into the container, some users want all the goods to be palletized; others hope that the remaining space of the container can be filled with bulk cargo, or the remaining few goods can be put into the container without palletizing. How to realize it in LoadMaster?

Here is an example to explain:

Cargo data:

name	quantity	length（cm）	width（cm）	height（cm）
A	280	60	50	20
B	248	30	25	20
C	85	55	55	30
D	246	55	55	30

Loading requirements:

1) The goods can only be placed as the height is vertical to the ground.

2) Calculate how the goods should be palletized and then loaded into the container. what kind of container should be used and used how many. The height limit of pallet is 1.2 meters.

3) If there is a small amount of cargo left, it can be put into the container in bulk without pallet.

According to the current loading requirements, the task type [2-Steps Loading] should be selected.

Enter the [Basic Information] interface. The items in this page is optional, and users can fill in the PO number, order number or destination information according to actual work requirements for later check. Next, start to designing the plan:

Step 1: Click [Cargo] on the left to enter the cargo interface. For there are lots of cargo types, you should add them in batches by [Add Cargo>Import From Excel]. Firstly, click [Add Cargo>Get Excel Template] to download the Excel template and save it to a certain location in your computer.

Secondly, fill in the template with the cargo information. ①Copy the name, quantity, length, width, height, and weight (gross weight of a single box) of the goods into the template, which are required items. Pay attention to the matching of the units. “Weight” refers to the gross weight of a single carton or box of goods. If the cargo is too light, the “Weight” can be ignored and not filled in, and the system will default to "1".

②Then define the load orientations of the goods. For it is required that cargoes can only be placed as the height is vertical to the ground, that is only “stand” and “stand & rotate” are allowed, you should fill in “0” under the “allowed” Column of other orientations. “0” means not allowed such load orientation, leave it blank or “1” means allowed.

③Define the properties for loading. For the goods are required to be palletized and then loaded into the container, the "Intermediate Packing Method" of the goods is set to "1". “0” or blank means that the goods are directly loaded into the container; “1” means that the goods are free to choose the appropriate pallet/carton; “2” means that the goods are loaded with the designated intermediate packaging.

For there are no other requirements, you do not need to set other parameters, leaving them as the default value. The specific details of each parameter can be found in this guidance documentation. Save and close the template when finishing.

Thirdly, return the [Cargo] page, click [Add Cargo>Import From Excel], choose the template in the dialog box, and open it. Then the cargo information will be imported to the task.

Step 2: Click [Container] on the left to enter the [Container] interface. For the user does not know the type and quantity of container that should be used, it is necessary to add all the commonly used container types so that the system can select the most appropriate container from such containers. Edit the corner castings size and reserved size of the container, the size of the corner castings is 10*10*10cm. Precautions for defining the reserved size, please refer to "How to simulate carton expansion and manual interval".

Note: For this case is pallet loading, the height reserved size should be set to 10cm in order to facilitate forklift operations; therefore, the 10cm of container corner castings are also deducted, therefore the size of corner castings does not need to be set.

Step 3: Click [Intermediate Container] on the left to add a pallet. For the user does not know the type and quantity of pallet that should be used, it is necessary to add all the commonly used pallet types so that the system can select the most appropriate container from such pallets. In this case, you can click [Import from Database], and then check the frequently used European and Asian standard pallets in the pop-up box and click [Add]. Set the [maximum load height] of the pallet to “120CM”.

If there is no commonly used pallet in the database, you can click the [flat pallet] under [Add Container], and then edit the name, length, width, height and other information. In order to avoid repeated input each time, you can also maintain the commonly used pallet in the database. For details, please refer to the above "Container Management" .

Step 4: Click [Loading Rules] on the left to enter the [Loading Rules] page. For the user requires the remaining goods can be put into the container in bulk without pallet. Therefore, it is necessary to select [Methods of generating intermediate Units] as [The heights of intermediate units are dynamic computed according to container height]. And check [Allow cargoes which can generate unit SKUs to be loaded directly into containers].

Step 5: Click [Intermediate Loading Rules] on the left to define the loading rules when the goods are palletized. For there is no special loading demands, you needn't change the default rules in this page.

Finally, click [Optimize] above or click [Loading Plan] on the left to calculate. In the container list on the left, you can count that this batch of goods used 40 1100*1100 pallets, and finally used 1 40GP to complete the loading. You can see through the 3D image that there is a small amount of goods at the end of the pallet without pallet, and it is directly loaded into the container. If all the goods are palletized, one container is not enough.

After the scheme audit is completed, you can use your mobile phone to guide the on-site loading and download the loading report to make the packing list and customs declaration. Details please refer to this guidance book.